Specifications and performance of different sets of PIROTEX pyrolysis plant.
The following sets of PIROTEX pyrolysis plant are offered for sale today:
- up to 2.0 tons of one-piece rubber per day;
- up to 2.5 tons of shredded rubber per day;
- up to 5.0 tons of one-piece rubber per day;
- up to 7.0 tons of shredded rubber per day;
- up to 10.0 tons of one-piece rubber per day;
- up to 14.0 tons of shredded rubber per day;
- up to 20.0 tons of one-piece rubber per day;
- up to 28.0 tons of shredded rubber per day.
Below is an example of performance of sets designed for utilization of one-piece rubber:
| Specification and economics figures | Unit | Pirotex up to 2.0 tons/day |
Pirotex up to 5.0 tons/day |
Pirotex up to 10 tons/day |
Pirotex up to 20 tons/day |
| Estimated operation time per year: | operating day | 300 | 300 | 300 | 300 |
| Feedstock daily capacity (scrap tires): | tons/day | up to 2.5 | up to 5.0 | up to 10.0 | up to 20.0 |
| Daily output capacity: | |||||
| Fuel oil: | tons | up to 0.88 | up to 1. 75 | up to 3.5 | up to 7.0 |
| Carbon black: | tons | up to 1.13 | up to 2.25 | up to 4.5 | up to 9.0 |
| Metal cord: | tons | up to 0.25 | up to 0.50 | up to 1.0 | up to 2.0 |
| Gas: | tons | up to 0.25 | up to 0.50 | up to 1.0 | up to 2.0 |
| Personnel | men/shift | 2 | 2 | 3 | 6 |
| Overall dimentions: | |||||
| Length: | m | 6.0 | 12.0 | 24.0 | 48.0 |
| Width: | m | 4.0 | 8.0 | 8.0 | 8.0 |
| Height: | m | 5.0 | 5.0 | 5.0 | 5.0 |
| Installation site: | m2 | up to 300 | 300-400 | from 500 | from 800 |
| Required infrastructure: | |||||
| Required capacity for maximum load | kWt/hour | 15.0 | 25.0 | 50.0 | 100.0 |
| Electricity | kWt/month | 9 000 | 15 000 | 30 000 | 60 000 |
| Monorail | m | 12.0 | 18.0 | 24.0 | 36.0 |
| or | |||||
| Other load-lifting equipment with the capacity of | tons | 2 | 2 | 3.2 | 3.2 |
| Workshop | m | 18*20 | 18*40 | 18*50 | 18*100 |
| Break-even point: | |||||
| VARIANT №1, the plant + line for Konstanta industrial soot and Pirosorb oil sorbent production. When the plant operates for 25 days per month. |
month | 66.4 | 15.8 | 8.9 | 6.4 |
|
Variant №2, the plant + site for carbon residue activation for activated coal of RAU (analogue of BAU) grade production. |
month | 35.8 | 11.5 | 6.4 | 4.5 |
| Monthly income: | |||||
| VARIANT №1, the plant + line for Konstanta industrial soot and Pirosorb oil sorbent production. When the plant operates for 25 days per month. |
Rub | 395 260 | 2 013 034 | 4 534 359 | 9 416 558 |
| Variant №2, the plant + site for carbon residue activation for activated coal of RAU (analogue of BAU) grade production. When the plant operates for 25 days per month. |
Rub | 872 260 | 3 205 534 | 7 070 599 | 14 489 058 |